Lost foam casting can improve repeatability, simplify production, and reduce post-cast machining and finishing.
Eliminates traditional parting lines
Reduces the number of internal cores required
Simplifies mould assembly for complex geometries
Can reduce grinding and secondary machining
Lost foam casting uses a foam pattern that matches the final component geometry. The pattern is placed in sand without splitting the mould along a traditional parting line.
When molten metal is poured, the foam vaporises and is replaced by metal, forming the complete shape.
Because the geometry is created from a single pattern rather than multiple mould sections and cores, mould assembly is simplified and variation introduced by core setup is reduced.
Lost foam casting is well suited to components where internal geometry or assembly complexity makes conventional sand moulds harder to manage.
Lost foam casting can be applied to a range of ferrous and non-ferrous alloys, depending on geometry, service conditions, and mechanical requirements.
Selected for strength combined with toughness and wear resistance.
Strong and versatile for structural and mechanical parts. Used in heavy-duty applications where toughness and durability are critical.
Used in environments requiring corrosion resistance alongside structural integrity.
With four generations of casting heritage and fully integrated capabilities, Milson helps OEMs bring lost foam castings into production with confidence, consistency, and dependable results.
If you are developing a new part or troubleshooting production, our engineers provide clear guidance, fast feedback, and practical support for lost foam casting applications.
