Gray iron castings for strength and value

Milson delivers high-quality gray iron castings to U.S. manufacturers who demand performance, reliability, and value. Gray iron offers excellent compressive strength and machinability at a lower cost, making it a go-to choice for structural and mechanical components that don’t require high-stress performance.

    Why gray iron for castings

    Gray iron is a proven solution for applications where strength, thermal control, and vibration damping matter, without adding cost or complexity. It’s ideal for high-volume production where repeatability and ease of machining are priorities.

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    Cost-effective for large production runs

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    Strong compressive strength for structural reliability

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    Good machinability for tight tolerances

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    Excellent vibration damping for noise and shock control

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      Where gray iron is used

      Gray iron is widely used in heavy-duty applications that demand durability and stability. Milson supplies gray iron castings for a broad range of industrial components.

      • Agricultural equipment parts
      • Pump bodies and impellers
      • Machine tool frames
      Typical properties (values vary by grade and specification):
      • Compressive strength: 100–200 ksi
      • Tensile strength: 20–60 ksi
      • Hardness: 150–250 BHN
      • Thermal conductivity: High — effective for heat dissipation
      • Machinability: Excellent
      • Vibration damping: Superior for noise and shock control

      ASTM A48 (Gray Iron) mechanical properties

      GradeTensile Strength, min
      (KSI)
      Class 2020
      Class 2525
      Class 3030
      Class 3535
      Class 4040
      Class 4545
      Class 5050
      Class 5555
      Class 6060

        Full-service gray iron casting, start to finish

        From prototyping to production, Milson offers complete gray iron casting services under one roof. We combine modern foundry practices with deep material knowledge to deliver parts that meet tight deadlines and demanding specs.

        Casting design and engineering

        Casting design and engineering for accuracy and repeatability

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        Sand and shell mold casting

        Flexible processes for small to large parts with reliable results.

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        Short-run prototyping

        Validate form, fit, and function before scaling to production.

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        Machining

        Fully finished, assembly-ready parts with tight tolerances.

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        Quality assurance

        Traceability and documentation to meet demanding specifications.

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        Let’s solve your casting challenges

        Whether you’re designing a new part or troubleshooting production, Milson engineers provide real answers, fast feedback, and practical solutions.

        Precision-machined cast iron component inspected for quality control